Knitted frontal tape, also known as loop or magic frontal tape, performs the same function as traditional PP frontal tape—securing the diaper closure system at the front of the product. However, this new-generation nonwoven material is engineered to reduce tearing noise during fastening and adjustment, supporting a quieter, more comfortable experience for both baby and adult incontinence products.

Knitted Frontal Tape Material Buying Guide

This knitted loop frontal tape is designed for manufacturers who want a softer, quieter alternative to standard PP frontal tape without compromising closure performance. It provides a reliable landing zone for hook materials on diaper tabs, helping to keep closures secure throughout wear.

Product Specifications at a Glance

• Composition: Polypropylene
• Weight: 40–42 gsm
• Width: From 150 mm
• Roll length: 1000 m/roll
• Printing: Up to 8 colors
• Inner core diameter: 76 mm

Key Functional Benefits

• Quieter closure: Knitted structure helps reduce the tearing noise associated with hook-and-loop fastening.
• Secure engagement: Provides a stable loop surface for hook adhesion, supporting dependable closure during use.
• Printability: Supports up to 8-color printing for branding and product identification.
• Consistent roll format: Supplied in 1000 m rolls with a 76 mm core for efficient line loading.

Sampling and Packing

For evaluation purposes, samples can be prepared to verify loop engagement, peel performance, and print quality on your specific hook material. Rolls are packed to protect the knitted surface during transit and storage. Please contact our team to confirm sample availability and packing details for your order volume.

Frequently Asked Questions

Q: What is the difference between knitted frontal tape and PP frontal tape?
A: Both provide a landing zone for hook closure systems. The knitted version uses a nonwoven structure that helps reduce tearing noise and offers a softer feel compared to standard PP tape.

Q: Can this material be printed with our brand logo?
A: Yes, the material supports up to 8-color printing. Please share your artwork to confirm print feasibility and registration requirements.

Q: What width options are available?
A: Standard supply starts from 150 mm width. Custom widths can be discussed based on your production requirements.

Ready to evaluate this knitted frontal tape for your production line? Contact our team to request samples, discuss specifications, or confirm roll packing and supply details for your next order.

Application and Compatibility for Diaper Production

Knitted frontal tape is positioned at the front panel of baby diapers, adult incontinence products, and similar hygiene articles where a hook-and-loop closure system is used. It works together with the side tape or tab hooks to create a secure, adjustable fit.

Compatible Materials in the Diaper Structure

This frontal tape is one component of a complete diaper raw material set. WEIHONGLAI also supplies other verified materials commonly used in the same production line:

• Nonwoven topsheet
• ADL (acquisition distribution layer) nonwoven fabric
• Fluff pulp
• SAP (superabsorbent polymer)
• Diaper backsheet film
• Frontal tape and side tape
• Hot melt adhesive

Production Line Considerations

• Roll loading: 1000 m rolls with a 76 mm core are designed for straightforward mounting on standard converting lines.
• Width matching: Confirm the required frontal tape width for your diaper size range; supply starts from 150 mm.
• Print registration: If using printed tape, ensure your line's registration system is set up for the artwork repeat length.
• Adhesive compatibility: Verify that your hot melt adhesive bonds correctly with the knitted backside during lamination.

Quality Checkpoints

• Check basic weight uniformity across the roll width.
• Verify tensile strength in both machine direction (MD) and cross direction (CD) to ensure the tape withstands converting stresses.
• Confirm peel and shear performance with the specific hook material used on your side tape.
• Inspect print quality and color consistency before roll changes.

Need help integrating this frontal tape into your diaper structure? Share your hook type, line speed, and width requirements so our team can confirm suitability and supply details.

Quality Evidence and Test Data

For manufacturers who require documented material performance, the following test results from a representative production roll provide a reference point for typical values. Final specifications should be confirmed against your specific requirements and hook material.

Traceability and Supply Assurance

Each production roll can be traced to its manufacturing batch, allowing you to verify consistency across deliveries. Rolls are supplied with clear labeling showing material identification, roll dimensions, and production date for easy inventory management.

Packing and Storage

Rolls are packed to protect the knitted surface from damage during handling and transit. Store in a clean, dry environment away from direct sunlight and heat sources. Follow standard first-in, first-out inventory practices to maintain material freshness and performance.

Sample and Trial Guidance

Before committing to full production volumes, we recommend evaluating a sample roll on your line. Confirm the following during your trial:

• Hook engagement and peel force with your specific tab material
• Print quality and registration accuracy
• Converting performance at your line speed
• Noise reduction compared to your current frontal tape

Potential Risks to Monitor

• Hook and loop compatibility can vary between suppliers; always test with your actual hook material.
• Excessive heat during lamination may affect the knitted structure; verify your process parameters.
• Roll storage conditions should be controlled to prevent moisture pickup or deformation.

Frequently Asked Questions

Q: What test data is available for this material?
A: Representative values for basic weight, tensile strength, elongation, peel, and shear are shown in the table above. These results come from a standard production roll and can be used as a reference point.

Q: Can you supply a sample for line trials?
A: Yes, sample rolls can be arranged for evaluation. Contact our team with your hook type and trial requirements.

Q: How is the material packed for shipment?
A: Rolls are protected during transit and labeled with material and production details. Specific packing arrangements can be confirmed with your sales contact.

Request a sample or discuss your specification requirements with our team to confirm material performance, roll configuration, and supply details for your production schedule.